Gearbox gear broken tooth - AJS Model 8

Information relating to the Matchless G5 or AJS Model 8 350cc Lightweight
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BrianDowning
Posts: 63
Joined: Sat Aug 27, 2022 3:51 pm
Location: Norfolk UK

Gearbox gear broken tooth - AJS Model 8

Post by BrianDowning »

One of my gears has a broken tooth (please see photos). Which gear is this and if it's first, would this be the correct replacement? This is the only one I see for sale on the parts scheme.

041279 GEAR, FIRST, MAINSHAFT https://www.amoc-parts.com//store/comer ... duct=21794

If it's not this gear where should I look for a replacement? Can these be repaired reliably?

Regards, Brian
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g80csp11
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Re: Gearbox gear broken tooth - AJS Model 8

Post by g80csp11 »

see link
https://www.ifixit.com/Guide/AJS-Matchl ... haul/91777
facebook lightweight page has several list under files section if you use that
SPRIDDLER
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Re: Gearbox gear broken tooth - AJS Model 8

Post by SPRIDDLER »

BrianDowning wrote: Tue Aug 01, 2023 4:46 pm Which gear is this
Lightweigt gear cluster -Paul Barnfather.JPG
See strip and rebuild article here:

http://archives.jampot.dk/technical/Tra ... erhaul.pdf
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BrianDowning
Posts: 63
Joined: Sat Aug 27, 2022 3:51 pm
Location: Norfolk UK

Re: Gearbox gear broken tooth - AJS Model 8

Post by BrianDowning »

Thank you both very much for your help!

Regards, Brian
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